Exhaust Pipes

Use this forum to discuss technical points relating to the Nipper and its ancilliaries.
G-BLMW
Posts: 126
Location: Lincolnshire/Cambridgeshire border

Exhaust Pipes

Postby G-BLMW » Wed Dec 12, 2007 7:58 pm

Just getting Nipper ready for Permit and have discovered holes and bad corrosion (again!!) in my mild steel exhaust pipes. Can anyone recommend a good place to have stainless pipes manufactured or where I can buy thin walled stainless tube and elbows. I have flanges (laser cut no less!) just need someone to do the welding and bendy bits.

Thanks

Stuart

Darren
Posts: 14

Re: Exhaust Pipes

Postby Darren » Wed Dec 12, 2007 8:24 pm

Hi,

try: http://www.jpexhausts.co.uk/

rgds,


Darren.

G-BLMW
Posts: 126
Location: Lincolnshire/Cambridgeshire border

Re: Exhaust Pipes

Postby G-BLMW » Thu Dec 13, 2007 9:04 pm

Thanks Darren, had a look at the web site, looks like they know a thing or two.Will have to get a quote.

Neil Spooner
Posts: 631
Location: Ardleigh, Colchester, Essex, UK
Contact:

Re: Exhaust Pipes

Postby Neil Spooner » Mon Dec 17, 2007 9:35 am

Hi Stuart,

JP exhausts look very good, and would be interested to hear how much they charge. A friend and local inspector who is also a CAA approved welder is local to me, he does a very good and economical job. His website is: www.richardkimberleyservices.co.uk

Neil
A little help goes a long way.
Nipper G-BRPM and G-BALS
RV4 G-IKON

G-BLMW
Posts: 126
Location: Lincolnshire/Cambridgeshire border

Re: Exhaust Pipes

Postby G-BLMW » Tue Dec 18, 2007 7:24 pm

Neil

Just received a budget quote from JP exhausts @ £75 per pipe with me suppling flanges Shocked . They only bend miniimum 1.5mm wall tube Sad , I was hoping for 20swg (about 1mm) to save a little weight Smile . Do you know what gauge most other people use?

Stuart

G-BLMW
Posts: 126
Location: Lincolnshire/Cambridgeshire border

Re: Exhaust Pipes

Postby G-BLMW » Tue Dec 18, 2007 7:45 pm

Neil

Just been looking at the recommended website and photos of your rebuild, looks great, on your exhaust system are the front and rear pots (per side) connected by a slip joint with one common outlet per side, I can't quite make it out from the photos.

Stuart

Neil Spooner
Posts: 631
Location: Ardleigh, Colchester, Essex, UK
Contact:

Re: Exhaust Pipes

Postby Neil Spooner » Wed Dec 19, 2007 10:56 am

Hi Stuart,

I am based at a noise sensitive site, so had to do something to reduce the exhaust noise. This works very well. It is mild steel which was nickle plated (£100!), so was hopefull that it would last forever, unfortunately the temperatures are such that the plating has failed already on the silencers, so if you find a supplier for the 20swg stainless who can bend to this radius then count me in for a set of bends, and I will get Richard K to weld it up. The system was made from VW "J" tubes that you can by from a VW aftermarket exhaust supplier, they are only about £6 a piece, I used 6 in my system, with a couple waisted due to mistake. My inlet manifold is also made from these J tubes. Pictures here.

The pipe you see welded to the bottom of the silencer has some fins welded to the side of the silencer inside to provide a greater heated surface area. Using both of the heat exchangers I can get the required 30deg temp' rise.

Neil
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A little help goes a long way.
Nipper G-BRPM and G-BALS
RV4 G-IKON

Tipsy Flyer
Posts: 140
Location: South Africa

Re: Exhaust Pipes

Postby Tipsy Flyer » Sun Dec 23, 2007 10:30 am

Hi stuart,
Not sure which model Nipper you have, mine been a Mk1 with the engine hanging out in the breeze Very Happy
A friend, who is deceased from cancer, gave me same very nice 90 degree,31mm ID, 1mm wall bends. This are used in the dairy, wine, bottled water, food industry.
With a little cutting and welding, one ends up with nice tight bends without excessive exit angles from the flange. Mine is a 4 into 1 which resulted in a smoother and quieter engine.
I used an old engine as a jig and slotted the flanges for easy fitting and removal
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Last edited by Tipsy Flyer on Sun Dec 23, 2007 10:36 am, edited 1 time in total.

Tipsy Flyer
Posts: 140
Location: South Africa

Re: Exhaust Pipes

Postby Tipsy Flyer » Sun Dec 23, 2007 10:34 am

If i post more than 2 pic's, the site simple boots me off. One more pic
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